Tonnellerie Sansaud Cooperage is a family-owned enterprise nestled in Segonzac, at the heart of the Grande Champagne region near Cognac, France, where it has been crafting premium oak barrels for over 40 years. Established by the Sansaud family, this cooperage draws on centuries-old traditions to produce barrels tailored for fine wines, Cognacs, and brandies, using French oak sourced from esteemed forests like Limousin and Tronçais. The company employs a team of skilled artisans—around 22 strong—who handcraft each barrel with meticulous care, from selecting and splitting the oak to naturally air-drying the staves for at least 24 months, ensuring the wood’s quality enhances the aging process of the spirits it holds. With a reputation for excellence, Tonnellerie Sansaud has built strong ties with prestigious wineries and distilleries across North America and beyond, maintaining a stockpile in Napa/Fairfield, California, since 1993 to serve its growing clientele. Its commitment to ancestral know-how shines through in every barrel, marrying heritage with the practical needs of modern spirit production.
The craftsmanship at Tonnellerie Sansaud is a labor-intensive art form, steeped in the region’s rich cooperage legacy, where every step reflects a blend of tradition and precision. The process begins with the careful selection of oak logs, which are split rather than sawn to preserve the grain’s integrity, then seasoned outdoors to develop the nuanced flavors that will enrich the Cognac or wine. Artisans shape the staves by hand, assemble them into barrels, and toast them over an open flame—a critical step that unlocks the oak’s aromatic compounds, from vanilla to spice, tailored to each client’s specifications. The cooperage’s small scale allows for bespoke creations, whether for a Grande Champagne Cognac house or a boutique winery, with an emphasis on quality over quantity. This hands-on approach, guided by master coopers like Gérard Sansaud and his son Guillaume, ensures that each barrel is not just a vessel but a partner in the spirit’s maturation, a philosophy that has earned Tonnellerie Sansaud a loyal following among those who prize authenticity.
Beyond its technical prowess, Tonnellerie Sansaud stands as a guardian of Cognac’s cultural heritage, adapting to contemporary demands while preserving the soul of traditional barrel-making. The cooperage serves as a bridge between past and present, supplying barrels to both local Cognac producers and an international market that spans the United States, Australia, and beyond. Its Segonzac location places it in the epicenter of Cognac production, where the chalky soils and temperate climate nurture the grapes that fill its barrels, creating a symbiotic relationship with the region’s distilleries. Visitors to the cooperage can witness this living tradition, where the rhythmic hammering of staves and the scent of toasted oak evoke a bygone era, yet the business thrives under family leadership, with steady success. Tonnellerie Sansaud’s barrels are more than tools—they’re a testament to a craft that elevates the spirits they hold, ensuring the legacy of Cognac endures with every sip.
